1. What Is Titanium Powder?
Titanium powder—often referred to simply as ti powder—is a fine particulate form of the strong, lightweight, corrosion-resistant metal titanium. Unlike bulk titanium, which is commonly used in aerospace frames or medical implants, titanium powder unlocks new possibilities through processes like additive manufacturing (3D printing), metal injection molding, and powder metallurgy. Available in various grades and morphologies—from irregular HDH (Hydride-Dehydride) to highly spherical gas atomized forms—it’s a cornerstone material in modern advanced manufacturing.

2. How Is Titanium Powder Made?
There are several methods to produce titanium powder, each suited to different applications. The most common include:
- HDH titanium powder: Created by hydrogenating titanium sponge, grinding it, then dehydrogenating—a cost-effective method yielding angular particles ideal for pressing and sintering.
- Gas atomized titanium powder: Molten titanium is sprayed with inert gas to form spherical droplets that solidify into smooth, flowable powder—perfect for titanium powder for 3d printing.
- Plasma or electrode induction melting: Used for ultra-pure or specialty alloys like ti64 powder (Ti6Al4V).
Other niche forms include tih2 powder (titanium hydride), often used in pyrotechnics or as a precursor, and burnt titanium powder coat residues from surface treatments.
3. Key Types and Variants of Titanium Powder
Not all titanium powders are the same. Depending on composition and structure, you’ll encounter:
- Pure titanium powder: High-purity (>99%) for biomedical or chemical applications.
- Titanium alloy powder: Most notably ti6al4v powder (also called ti64 powder), the workhorse alloy in aerospace and medical 3D printing.
- Titanium carbide powder and titanium nitride powder: Hard, wear-resistant ceramics used in cutting tools and coatings.
- Titanium diboride powder (tib2 powder or titanium boride powder): Extremely hard and conductive, used in composites and armor.
- Tio2 powder and tio2 nano powder: Titanium dioxide variants used in pigments, sunscreens, and photocatalysts—not metallic, but often grouped with titanium powders.
- Titanium nanopowder and spherical titanium powder: Engineered for high reactivity or superior flow in additive manufacturing.
Specialty blends like titanium coated diamond powder serve niche roles in polishing and thermal management.

4. Titanium Powder Uses Across Industries
The versatility of titanium powder drives innovation across sectors:
- Aerospace: Jet engines, structural components via titanium powder additive manufacturing.
- Medical: Custom implants using biocompatible ti6al4v powder.
- Automotive: Lightweight, high-strength parts.
- Defense: Armor systems leveraging titanium diboride powder.
- Energy: Hydrogen storage (using tih2 powder) and battery tech.
- Consumer goods: From sports equipment to luxury watches.
Even titanium flash powder—used in pyrotechnics—relies on fine titanium dust for brilliant sparks, though it requires careful handling due to flammability risks.
5. Titanium Powder for 3D Printing: A Game Changer
Additive manufacturing has revolutionized how we use metals, and titanium is no exception. Titanium 3d printing powder—especially spherical, gas atomized ti6al4v powder—enables complex, lightweight geometries impossible with traditional machining. Demand is soaring, pushing suppliers to scale production while maintaining strict quality control for oxygen content and particle size distribution.
When evaluating titanium powder for 3d printing price, consider factors like purity, morphology, and batch consistency. Prices can vary widely based on these specs.

6. Understanding Titanium Powder Price and Cost Factors
So, how much does titanium powder cost? The titanium powder price per kg typically ranges from $100 to over $500, depending on type and quality. Pure titanium powder may be on the lower end, while certified ti6al4v powder for aerospace can exceed $400/kg. The titanium powder for 3d printing price is generally higher due to stringent requirements for sphericity and low contamination.
Global supply chains, raw material costs (like titanium sponge), and processing methods heavily influence titanium metal powder price. Always compare quotes from reputable titanium powder suppliers before you buy titanium powder.
7. Where to Buy Titanium Powder
Whether you need small lab quantities or industrial volumes, numerous international titanium powder suppliers offer titanium powder for sale. Look for certifications (e.g., ASTM, ISO), technical data sheets, and consistent particle size analysis. Reputable vendors provide both pure titanium powder and specialized alloys like ti64 powder, along with support for additive manufacturing workflows.
8. Safety and Handling Considerations
Fine titanium dust can be pyrophoric—meaning it may ignite spontaneously in air—especially in nanopowder form. Always store in inert atmospheres, avoid sparks, and follow OSHA guidelines. While tio2 powder is generally safe in cosmetics, metallic titanium powder requires industrial-grade safety protocols.
9. How Titanium Compares to Other Metal Powders
While titanium dominates lightweight strength applications, other metal powders serve complementary roles:
- Molybdenum powder (moly powder): High melting point, used in furnace parts; includes variants like molybdenum disulfide powder (mos2 powder) for lubrication.
- Tungsten powder (wolfram powder): Extreme density and heat resistance; tungsten carbide powder is vital for cutting tools.
Suppliers often carry full portfolios—molybdenum powder suppliers may also offer tungsten powder for sale, reflecting demand in electronics, defense, and tooling. Prices for molybdenum powder price or tungsten powder price per kg depend on purity and form (e.g., spherical tungsten powder vs. fused tungsten carbide).
10. The Future of Titanium Powder
As additive manufacturing scales and green tech demands lightweight materials, titanium powder will only grow in importance. Innovations in recycling, lower-cost production (like plasma atomization), and hybrid materials (e.g., titanium-molybdenum composites) are on the horizon. For engineers, researchers, and manufacturers, staying informed on titanium powder cost trends and supplier capabilities is essential.
Conclusion
From life-saving implants to next-gen aircraft, titanium powder is a silent enabler of modern technology. Whether you’re sourcing ti6al4v powder for 3d printing or exploring titanium carbide powder for wear resistance, understanding its types, uses, and pricing empowers smarter decisions. As the market evolves, partnering with trusted titanium powder suppliers ensures access to quality, consistency, and innovation.
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