1. Introduction
In the past 48 hours, global aerospace manufacturers have intensified procurement of titanium powder amid rising demand for lightweight, high-strength components in next-gen aircraft and satellites. This surge highlights titanium powder’s critical role in advanced manufacturing—and why understanding its properties, pricing, and supply chain matters more than ever.

Whether you’re an engineer, a procurement specialist, or a hobbyist exploring metal 3D printing, knowing the ins and outs of titanium powder can save time, money, and technical headaches. Let’s break down everything you need to know about this versatile material in 2024.
2. What Is Titanium Powder?
Titanium powder—often referred to as ti powder—is a fine particulate form of titanium metal or its alloys. It appears as a grayish metallic dust and comes in various grades, including pure titanium powder and alloyed versions like ti6al4v powder (also known as ti64 powder). Unlike bulk titanium, powder form enables advanced processing techniques such as additive manufacturing, metal injection molding, and thermal spraying.
It’s important not to confuse titanium powder with tio2 powder (titanium dioxide), which is a white pigment used in paints, sunscreens, and food—not a structural metal. Similarly, burnt titanium powder coat refers to surface treatments, not the raw powder itself.
3. How Is Titanium Powder Made?
The two dominant production methods are gas atomization and the HDH (Hydride-Dehydride) process.
Gas atomized titanium powder produces spherical particles ideal for 3d printing titanium powder applications due to excellent flowability and packing density. In contrast, HDH titanium powder yields irregular, angular particles better suited for pressing and sintering.
Other specialized forms include titanium nanopowder, tih2 powder (titanium hydride), and reactive variants like titanium flash powder—used in pyrotechnics but highly flammable and not for industrial use.
4. Key Types and Alloy Variants
- Pure titanium powder: Used where corrosion resistance and biocompatibility are critical (e.g., medical implants).
- Ti6al4v powder: The most common titanium alloy powder, offering high strength-to-weight ratio; widely used in aerospace and medical 3D printing.
- Titanium diboride powder (tib2 powder) and titanium boride powder: Extremely hard ceramics used in cutting tools and armor.
- Titanium nitride powder and titanium carbide powder: Coating materials that enhance surface hardness and wear resistance.
- Titanium coated diamond powder: A niche composite for ultra-precision grinding.
Note: While ‘titanium dust’ is sometimes used colloquially, it typically implies uncontrolled particulates—a safety hazard rather than a product specification.

5. Titanium Powder Uses Across Industries
Titanium powder uses span far beyond headlines about space tech. In additive manufacturing (also called titanium powder additive manufacturing), it enables complex, lightweight parts for jet engines and prosthetics. The automotive sector uses it for high-performance valves and connecting rods.
In metallurgy, it serves as an additive to refine steel and aluminum alloys. Meanwhile, tio2 nano powder finds roles in photocatalysis and UV-blocking coatings—but again, this is chemically distinct from metallic titanium powder.
6. Pricing and Market Trends
When looking to buy titanium powder, cost is a major factor. Titanium powder price per kg varies widely based on purity, particle size, morphology, and alloy type.
As of mid-2024, spherical titanium powder for 3d printing typically ranges from $300 to $800 per kg. Ti6al4v powder price often sits at the higher end due to alloying complexity. In comparison, HDH-based pure titanium powder may cost $150–$300/kg.
Factors influencing titanium powder cost include energy-intensive production, global supply constraints, and certification requirements (e.g., ASTM standards for aerospace). Always verify if your supplier offers international titanium powder compliant with regional regulations.
7. Titanium vs. Molybdenum and Tungsten Powders
While titanium dominates lightweight applications, molybdenum powder and tungsten powder serve high-temperature niches.
Molybdenum metal powder (moly powder) is valued for its high melting point and thermal conductivity. Common variants include molybdenum disulfide powder (mos2 powder)—a dry lubricant—and tzm powder (titanium-zirconium-molybdenum alloy). Molybdenum powder price generally runs lower than titanium, around $50–$150/kg depending on grade.

Tungsten powder, also called wolfram powder, is among the densest metal powders (density ~19.3 g/cm³). Used in radiation shielding, filaments, and tungsten carbide powder for cutting tools, its price per kg ranges from $40 to $120. Global Tungsten & Powders Corporation and similar suppliers dominate this market.
Unlike titanium, neither moly nor tungsten oxidizes as readily at room temperature, but all three require careful handling to avoid inhalation risks.
8. Where to Buy and What to Watch For
Reputable titanium powder suppliers provide certificates of analysis, particle size distribution data, and oxygen content reports. When you search for ‘titanium powder for sale,’ prioritize vendors experienced in additive manufacturing—especially if you need spherical titanium powder with low porosity.
Beware of misleading listings: ‘titanium dioxide powder’ is not suitable for 3d printing. Confirm whether the product is metallic (Ti) or oxide (TiO2). Also, check if the powder is gas atomized—critical for consistent 3d printing titanium powder performance.
For specialized needs like titanium diboride price quotes or molybdenum disulfide powder for sale, request samples before bulk orders.
9. Safety and Handling Tips
Titanium powder is combustible—especially fine or nano-sized grades. Store in inert atmospheres, avoid sparks, and never expose to water if it’s reactive-grade (e.g., titanium sponge powder). Use proper PPE to prevent inhalation of titanium dust.
Contrary to myths, standard titanium metal powder isn’t pyrophoric under normal conditions—but always follow OSHA and supplier guidelines.
10. Conclusion
From enabling life-saving implants to powering Mars-bound rockets, titanium powder is a cornerstone of modern advanced manufacturing. Understanding its types, costs, and safe handling empowers smarter decisions—whether you’re sourcing ti64 powder for aerospace or comparing titanium metal powder price against alternatives like molybdenum or tungsten.
As additive manufacturing scales globally, expect innovation in recycling, pricing transparency, and new alloy formulations. Stay informed, choose certified suppliers, and always match the powder spec to your application.
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