1. Introduction
In a major development just 24 hours ago, the U.S. Department of Commerce added new export controls on high-purity titanium metal powder used in defense-related additive manufacturing, citing national security concerns. This move has sent ripples through the global supply chain, pushing titanium powder price per kg inquiries to record highs on industrial procurement platforms. Against this backdrop, understanding the nuances of titanium powder—and how it stacks up against alternatives like tungsten and molybdenum powders—has never been more critical for engineers, manufacturers, and procurement specialists.

2. What Is Titanium Powder and Why Does It Matter?
Titanium powder, often referred to as ti powder, is a fine particulate form of titanium metal or its alloys. Unlike bulk titanium, which is known for its strength-to-density ratio and corrosion resistance, titanium powder unlocks advanced manufacturing capabilities—especially in additive manufacturing (AM). The term ‘titanium metal powder’ typically refers to pure titanium (Grade 1 or 2), while ‘titanium alloy powder’ includes formulations like ti6al4v powder (also called ti64 powder), the most widely used titanium alloy in aerospace and medical implants.
3. Production Methods: Gas Atomization vs. HDH

Two dominant methods produce commercial titanium powder: gas atomization and the hydride-dehydride (HDH) process. Gas atomized titanium powder yields spherical particles ideal for 3D printing due to excellent flowability and packing density—key for consistent layer deposition in laser powder bed fusion. In contrast, HDH titanium powder is irregularly shaped, cheaper to produce, and often used in press-and-sinter applications. However, it’s less suitable for high-end titanium powder additive manufacturing.
4. Titanium Powder for 3D Printing: Grades and Pricing
When you buy titanium powder for 3D printing, you’re usually choosing between pure titanium powder and ti6al4v powder. The latter dominates the market due to its superior mechanical properties. As of mid-2024, titanium powder for 3d printing price ranges from $300 to $600 per kg, depending on purity, particle size distribution, and morphology. Spherical titanium powder commands a premium—often 20–30% higher than irregular HDH variants. Ti6al4v powder price specifically hovers around $450/kg for aerospace-grade material from a certified titanium powder supplier.

5. Beyond Pure Titanium: Specialty Powders and Compounds
The titanium powder family extends beyond elemental forms. Titanium nitride powder and titanium carbide powder are used in cutting tools and wear-resistant coatings. Titanium diboride powder (TiB2) and titanium boride powder serve in composites and cathodes. Meanwhile, tio2 powder—especially tio2 nano powder—is unrelated to structural applications; it’s a white pigment used in cosmetics and sunscreens. Note: titanium flash powder and burnt titanium powder coat are pyrotechnic or surface treatment terms, not relevant to industrial AM.
6. How Titanium Powder Compares to Tungsten and Molybdenum Powders
While titanium powder excels in lightweight, high-strength applications, tungsten powder and molybdenum powder dominate ultra-high-temperature and radiation-shielding roles. Tungsten metal powder, with its extreme density (19.25 g/cm³) and melting point (3,422°C), is used in filaments, counterweights, and armor. Tungsten carbide powder is essential for cutting tools. Molybdenum metal powder (moly powder) offers high thermal conductivity and is used in furnace parts and electronics. Both are significantly denser and more brittle than titanium.
- Molybdenum disulfide powder (mos2 powder) is a dry lubricant, not a structural material.
- Tungsten disulfide powder (ws2 powder) serves similar lubricating roles.
- TZM powder (titanium-zirconium-molybdenum alloy) is used in high-stress, high-temp environments.
7. Pricing Landscape: Titanium vs. Refractory Metal Powders
Titanium powder price per kg is generally lower than high-purity tungsten powder price per kg, which can exceed $700/kg for spherical grades. Molybdenum powder price sits in the $100–$250/kg range, making it more affordable but less versatile for lightweight AM. Ferro molybdenum powder and molybdenum oxide powder are even cheaper but not suitable for direct 3D printing. When sourcing, buyers often compare titanium metal powder price against molybdenum powder suppliers or global tungsten & powders corporation quotes to optimize cost-performance trade-offs.
8. Where to Buy and Key Considerations
Reputable titanium powder for sale options come from certified international titanium powder suppliers adhering to ASTM or ISO standards. Always verify particle size (typically 15–45 µm for AM), oxygen content (<0.2% for reactive alloys), and morphology. Beware of misleading terms like 'titanium coated diamond powder'—this is a niche abrasive, not a structural AM material. Similarly, titanium nanopowder and tih2 powder (titanium hydride) require special handling due to reactivity.
9. Conclusion
Titanium powder remains the gold standard for lightweight, high-performance additive manufacturing, especially in aerospace and biomedical fields. While tungsten powder and molybdenum powder serve critical roles in extreme environments, they don’t replace titanium’s unique balance of strength, corrosion resistance, and biocompatibility. With tightening export regulations and fluctuating titanium powder cost, buyers must prioritize certified suppliers and understand the technical distinctions between spherical, HDH, and alloyed forms to make informed procurement decisions.
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