1. Introduction
In a significant development reported on June 25, 2024, the U.S. Department of Commerce announced new export controls on high-purity titanium metal powder used in aerospace and defense additive manufacturing, citing national security concerns. This move underscores the strategic importance of titanium powder in advanced manufacturing sectors and has immediate implications for global supply chains and pricing.

Titanium powder—often referred to as Ti powder—is a fine particulate form of titanium metal or its alloys, engineered for specialized industrial uses. Unlike bulk titanium, which is known for its strength-to-density ratio and corrosion resistance, titanium powder unlocks capabilities in powder metallurgy, thermal spray coatings, and most notably, additive manufacturing (3D printing).
2. What Is Titanium Powder?
Titanium powder encompasses a range of materials, including pure titanium powder, titanium alloy powder (such as Ti6Al4V powder, also known as Ti64 powder), and specialty compounds like titanium nitride powder, titanium carbide powder, and titanium diboride powder (TiB2 powder). These variants differ in composition, particle morphology, and application suitability.
Common production methods include gas atomized titanium powder and HDH (Hydride-Dehydride) titanium powder. Gas atomization yields spherical titanium powder ideal for 3D printing, while HDH produces irregular particles suited for pressing and sintering.
It is important to distinguish titanium powder from TiO2 powder (titanium dioxide powder), a white pigment used in paints, sunscreens, and food. Though both contain titanium, their chemical properties and applications are vastly different. Similarly, burnt titanium powder coat refers to surface oxidation, not a powder form.
3. Key Types and Their Uses
Titanium powder uses span multiple high-tech industries:

- Titanium powder for 3D printing enables lightweight, complex aerospace and medical implants using titanium powder additive manufacturing.
- Ti6Al4V powder is the most widely used titanium alloy powder due to its excellent mechanical properties and biocompatibility.
- Titanium nitride powder and titanium carbide powder serve as hard coatings and cutting tool materials.
- Titanium diboride powder and titanium boride powder are valued for extreme hardness and electrical conductivity.
- Titanium flash powder, though less common, is used in pyrotechnics but requires careful handling due to reactivity.
Other niche forms include titanium nanopowder, TiH2 powder (titanium hydride), and titanium coated diamond powder for abrasive applications. Tio2 nano powder remains distinct and is not interchangeable with metallic titanium powder.
4. Pricing and Procurement
Titanium powder price varies significantly based on purity, particle size, morphology, and alloy composition. As of mid-2024, titanium powder price per kg ranges from $80 to over $400, depending on specifications.
For instance, titanium powder for 3D printing price is typically higher due to stringent requirements for flowability and sphericity. The 3D printing titanium powder price for gas atomized Ti6Al4V powder often exceeds $300/kg, while standard HDH pure titanium powder may cost closer to $100/kg.
Buyers seeking to buy titanium powder should evaluate certified titanium powder suppliers offering traceable material certifications. International titanium powder markets are dominated by producers in the U.S., China, Germany, and Japan.

When comparing titanium powder cost, consider total lifecycle value—not just upfront titanium metal powder price—but also yield, recyclability, and print success rates in additive manufacturing.
5. Comparison with Other Advanced Metal Powders
While titanium powder dominates lightweight structural applications, it coexists with other critical metal powders:
- Molybdenum powder (moly powder) and its derivatives—such as molybdenum disulfide powder (MoS2 powder), molybdenum carbide powder, and TZM powder—are used in high-temperature furnaces and lubrication.
- Tungsten powder and tungsten carbide powder offer extreme density and wear resistance, with applications in radiation shielding and cutting tools. Global Tungsten & Powders Corporation is a major player in this space.
Unlike titanium dust, which can be pyrophoric in fine forms, dry moly powder and tungsten dust also require careful handling but exhibit different reactivity profiles. Prices for molybdenum powder and tungsten powder per kg reflect their respective market demands and processing complexities.
6. Safety and Handling Considerations
Titanium powder is classified as combustible and potentially pyrophoric in fine particle sizes. Proper storage under inert atmosphere, grounding of equipment, and avoidance of ignition sources are essential.
Contrary to misconceptions, titanium powder is not water-reactive under normal conditions, but fine titanium dust can ignite spontaneously in air if not handled properly. Always follow OSHA and NFPA guidelines for metal powder handling.
7. Conclusion
Titanium powder remains a cornerstone material in modern advanced manufacturing, especially in aerospace, biomedical, and defense sectors. With rising demand for titanium 3D printing powder and evolving regulatory landscapes, understanding titanium powder properties, pricing, and sourcing is crucial for engineers and procurement professionals. Whether you’re evaluating titanium powder for sale or comparing it with alternatives like molybdenum or tungsten powders, informed decisions will drive innovation and efficiency.
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