1. Introduction
Just 24 hours ago, the U.S. Department of Commerce announced new export controls on high-purity titanium metal powder due to its strategic importance in aerospace and defense additive manufacturing. This move has sent ripples through global supply chains, making it more critical than ever to understand what titanium powder is, how it’s used, and where to source it reliably.

Whether you’re an engineer, a procurement specialist, or just curious about advanced materials, this guide breaks down everything you need to know about titanium powder in plain English.
2. What Is Titanium Powder?
Titanium powder—often abbreviated as Ti powder—is a fine particulate form of titanium metal or its alloys. It ranges from irregular HDH (Hydride-Dehydride) powder to highly spherical gas atomized titanium powder, tailored for specific industrial needs.
Common variants include pure titanium powder, ti6al4v powder (also known as ti64 powder), and specialty compounds like titanium nitride powder, titanium carbide powder, and tib2 powder (titanium diboride powder). Note that tio2 powder (titanium dioxide powder) is chemically different—it’s an oxide used in paints, sunscreens, and food, not a metal powder.
3. How Is Titanium Powder Made?
There are two dominant production methods:
- HDH titanium powder: Created by hydrogenating titanium sponge, milling it into dust, then dehydrogenating. It’s cost-effective but yields angular particles.
- Gas atomized titanium powder: Molten titanium is sprayed with inert gas to form spherical droplets. This method produces high-flowability powder ideal for titanium powder additive manufacturing.
Other niche forms include tih2 powder (titanium hydride), used in pyrotechnics as titanium flash powder, and burnt titanium powder coat residues—though these aren’t standard industrial grades.

4. Key Uses of Titanium Powder
Titanium powder uses span multiple high-tech sectors:
- Aerospace & medical implants: Ti6al4v powder dominates due to its strength-to-weight ratio and biocompatibility.
- Additive manufacturing: Titanium 3d printing powder enables complex, lightweight parts. Demand for titanium powder for 3d printing is surging, especially in defense and dental applications.
- Metal injection molding (MIM) and powder metallurgy.
- Specialty applications: Titanium coated diamond powder for abrasives, tio2 nano powder for UV filters, and titanium boride powder for wear-resistant coatings.
5. Titanium Powder Pricing Trends
The titanium powder price per kg varies widely based on purity, morphology, and alloy type. As of mid-2024:
- Pure titanium powder: $80–$150/kg
- Ti6al4v powder price: $120–$250/kg
- Spherical titanium powder for 3d printing: Often exceeds $200/kg
Factors influencing titanium powder cost include raw material scarcity, energy-intensive processing, and geopolitical supply constraints. Always compare quotes from a trusted titanium powder supplier before you buy titanium powder.
6. Where to Buy Titanium Powder

Reputable titanium powder for sale options include certified international titanium powder suppliers specializing in aerospace-grade materials. Look for ISO-certified vendors offering certificates of analysis (CoA) for oxygen content, particle size distribution, and flowability—critical for 3d printing titanium powder price justification.
Beware of misleading listings: Some sellers advertise ‘titanium dust’ or low-grade scrap as usable powder, which can be unsafe or incompatible with AM processes.
7. Safety and Handling Notes
Fine titanium metal powder is flammable and can be pyrophoric in air under certain conditions. Always store in inert atmospheres and follow OSHA guidelines. Unlike tio2 powder—which is generally recognized as safe in cosmetics—metallic titanium powder requires strict handling protocols.
8. Related Advanced Metal Powders
While titanium powder grabs headlines, other refractory metal powders are equally vital:
- Molybdenum powder (moly powder): Used in high-temp furnaces. Includes molybdenum disulfide powder (mos2 powder) for lubrication and molybdenum carbide powder for cutting tools.
- Tungsten powder (wolfram powder): Extremely dense; used in radiation shielding and filaments. Spherical tungsten powder and fused tungsten carbide serve thermal spray and wear applications.
Suppliers often bundle these—like Global Tungsten & Powders Corporation—for integrated solutions. Prices vary: tungsten powder price per kg starts around $30, while mos2 powder price hovers near $50–$100/kg depending on purity.
9. Common Misconceptions
No, you cannot powder coat titanium in the traditional sense—the oxide layer prevents adhesion without special pretreatment. And no, titanium dioxide in powdered sugar isn’t the same as titanium metal powder; one’s a food additive (E171), the other is an engineering material.
Also, titanium powder is not cheaper than titanium wire—it’s typically more expensive due to processing complexity, despite using similar base sponge.
10. The Future of Titanium Powder
With additive manufacturing expanding rapidly, demand for high-quality titanium alloy powder will keep rising. Innovations in plasma atomization and recycling of titanium 3d printing powder aim to lower costs. Meanwhile, research into titanium nanopowder and hybrid composites (like titanium-coated diamond) opens new frontiers in electronics and catalysis.
Conclusion
Titanium powder is far more than just ground-up metal—it’s a cornerstone of modern advanced manufacturing. From life-saving implants to next-gen jet engines, its role is irreplaceable. Whether you’re evaluating titanium powder price per kg or sourcing ti64 powder for a prototype, understanding its varieties, risks, and applications ensures smarter decisions in an increasingly competitive market.
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