1. Introduction
Just 24 hours ago, industry analysts at Roskill reported a 7% quarter-over-quarter increase in global demand for spherical titanium powder—driven largely by aerospace and medical additive manufacturing. This surge highlights how critical it is to understand the nuances between different titanium powder types before purchasing.

Whether you’re sourcing ti powder for 3d printing, researching titanium powder price per kg fluctuations, or evaluating alternatives like molybdenum or tungsten powders, not all titanium powders are created equal. In this guide, we’ll break down the key varieties, production techniques, applications, and cost factors so you can confidently buy titanium powder that fits your needs.
2. How Titanium Powder Is Made: Gas Atomized vs. HDH
The two dominant methods for producing titanium metal powder are gas atomization and hydride-dehydride (HDH). Each yields powders with distinct physical properties.
Gas atomized titanium powder is created by melting titanium alloy and spraying it with inert gas to form fine, spherical particles. This shape is ideal for titanium powder additive manufacturing because it flows smoothly and packs densely—critical for high-quality 3d printing titanium powder.
In contrast, HDH titanium powder involves hydrogenating titanium sponge, milling it into irregular particles, then removing the hydrogen. The result is angular, lower-cost powder often used in pressing and sintering—but less suitable for advanced 3D printing.
- Spherical = better flow, higher density, premium price
- HDH = irregular shape, cheaper, limited to certain processes
3. Key Types of Titanium Powder and Their Uses
Not all titanium powder is the same. Here’s a quick comparison of the most common variants:
Pure titanium powder (Grade 1 or 2) offers excellent corrosion resistance and biocompatibility. It’s widely used in chemical processing and medical implants.
Ti6Al4v powder (also called ti64 powder) is the workhorse of aerospace and orthopedic 3D printing. Its blend of strength, light weight, and heat resistance makes it the go-to titanium alloy powder for demanding applications.

Specialty powders like titanium nitride powder, titanium carbide powder, and titanium diboride powder (tib2 powder) serve niche roles—often as hard coatings, cutting tools, or additives in composites. Titanium boride powder and tih2 powder are also used in pyrotechnics and metallurgy.
Don’t confuse these with tio2 powder (titanium dioxide)—a white pigment used in paints, sunscreens, and food. Tio2 nano powder has photocatalytic uses but isn’t metallic and can’t be used in structural applications.
4. Titanium Powder for 3D Printing: What You Need to Know
If you’re exploring titanium powder for 3d printing, particle shape, size distribution, and oxygen content are non-negotiable specs.
Spherical titanium powder—especially gas atomized ti6al4v powder—is the standard. It ensures consistent layer deposition in laser powder bed fusion machines.
Watch out for “titanium flash powder” or burnt titanium powder coat—these are unrelated to additive manufacturing and often refer to pyrotechnic or surface treatment residues.
Current titanium powder for 3d printing price ranges from $300 to $800 per kg, depending on purity, alloy, and supplier. Ti6al4v powder price typically sits at the higher end due to complex processing.
5. Pricing Trends and Where to Buy
Titanium powder price per kg varies wildly based on form and quality. Pure titanium powder might start around $150/kg, while high-spec spherical ti64 powder can exceed $700/kg.
Factors influencing titanium metal powder price include raw material costs (like titanium sponge), energy-intensive processing, and certification requirements (e.g., ASTM F3049 for AM).

Reputable titanium powder suppliers include companies like VSMPO-AVISMA, Carpenter Additive, and TLS Technik. Always verify certifications if buying titanium powder for sale for medical or aerospace use.
6. How Titanium Compares to Molybdenum and Tungsten Powders
While titanium dominates lightweight, high-strength applications, molybdenum powder and tungsten powder serve very different niches.
Molybdenum metal powder (moly powder) excels in high-temperature environments—think furnace parts or aerospace alloys. Molybdenum disulfide powder (mos2 powder) is a dry lubricant, not a structural material. Dry moly powder and ferro molybdenum powder are used in steelmaking.
Tungsten powder, especially spherical tungsten powder or fused tungsten carbide powder, offers extreme density and wear resistance. Tungsten carbide powder price per kg can rival or exceed titanium’s, but for entirely different uses—like cutting tools or radiation shielding.
Global Tungsten & Powders Corporation and other tungsten powder suppliers cater to industries where weight and hardness trump lightness.
7. Conclusion
Choosing the right titanium powder depends on your application. For additive manufacturing, invest in spherical, gas-atomized ti6al4v powder despite the higher titanium powder cost. For less demanding uses, HDH or pure titanium powder may suffice.
Always consider total value—not just titanium powder price per kg—but also flowability, oxygen content, and supplier reliability. And remember: titanium powder, molybdenum powder, and tungsten powder each solve different engineering problems—know which one your project truly needs.
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