1. Introduction
In the past 48 hours, global demand for advanced metal powders has surged due to expanded aerospace contracts involving next-generation 3D-printed jet components—many of which rely on high-purity titanium powder. This renewed interest highlights the critical role titanium powder plays in modern manufacturing, from medical implants to defense systems.

Titanium powder—often referred to as ti powder—is far more than just a fine metallic dust. It’s a high-performance material enabling breakthroughs in lightweight engineering, corrosion resistance, and precision fabrication. Whether you’re exploring titanium powder for 3d printing or evaluating titanium powder price per kg for bulk procurement, understanding its varieties and applications is essential.
2. What Is Titanium Powder?
Titanium powder is a finely divided form of titanium metal, typically produced through processes like gas atomization or the hydride-dehydride (HDH) method. Unlike bulk titanium, powder form allows for unique processing routes, especially in additive manufacturing and powder metallurgy.
It’s important to distinguish between different types:
- Pure titanium powder: Used where biocompatibility or chemical inertness is key.
- Titanium alloy powder: Such as ti6al4v powder (also called ti64 powder), the most common aerospace-grade alloy.
- Specialty variants: Including titanium nitride powder, titanium carbide powder, tib2 powder (titanium diboride powder), and even titanium flash powder for pyrotechnics.
Note that tio2 powder (titanium dioxide powder) is chemically distinct—it’s an oxide used in sunscreens and paints, not a metallic powder like titanium metal powder.
3. How Titanium Powder Is Made
3.1 Gas Atomized Titanium Powder
Gas atomization produces spherical titanium powder by melting titanium under vacuum and disintegrating the stream with inert gas. The result is highly flowable, dense particles ideal for titanium powder additive manufacturing.
3.2 HDH Titanium Powder
The hydride-dehydride (HDH) process involves hydrogenating titanium sponge to make it brittle, milling it into powder, then removing the hydrogen. HDH titanium powder is angular and less expensive but still widely used in pressing and sintering applications.
Other forms include tih2 powder (titanium hydride), often used as a foaming agent or precursor, and burnt titanium powder coat residues—though these are byproducts, not primary products.

4. Key Applications of Titanium Powder
4.1 Additive Manufacturing (3D Printing)
Titanium powder for 3d printing is one of the fastest-growing segments. Spherical titanium powder ensures smooth layer deposition in laser powder bed fusion systems. Ti6al4v powder dominates this space due to its strength-to-weight ratio and biocompatibility.
When researching titanium powder for 3d printing price, expect costs to vary based on purity, particle size distribution, and morphology. 3d printing titanium powder price typically ranges from $300 to $800 per kg, depending on supplier and volume.
4.2 Industrial and Chemical Uses
Beyond 3D printing, titanium powder uses span:
- Catalyst supports
- Pyrotechnic compositions (e.g., titanium flash powder)
- Coatings like titanium coated diamond powder for abrasives
- Research applications using tio2 nano powder or titanium nanopowder
5. Pricing and Procurement
5.1 Understanding Titanium Powder Price
Titanium powder price per kg depends on several factors: production method (gas atomized vs. HDH), alloy type, purity, and order volume. Pure titanium powder may cost less than ti6al4v powder price, which commands a premium due to complex alloying.
For buyers asking ‘how much does titanium powder cost?’—expect baseline prices starting around $150/kg for HDH-grade, rising sharply for aerospace-certified spherical grades.

5.2 Where to Buy
Reputable titanium powder suppliers include international titanium powder producers specializing in additive manufacturing feedstocks. When you buy titanium powder, verify certifications (e.g., ASTM F1556 for Ti-6Al-4V) and request lot-specific test reports.
Many suppliers also offer titanium powder for sale online, but due diligence is crucial—counterfeit or contaminated batches can ruin entire production runs.
6. Related Metal Powders: Molybdenum and Tungsten
While titanium powder excels in lightweight strength, industries often compare it with other refractory metal powders.
Molybdenum powder (moly powder) and its derivatives—like molybdenum disulfide powder (mos2 powder), molybdenum carbide powder, and tzm powder—are valued for high-temperature stability. Molybdenum powder uses include furnace components and lubricant additives. Molybdenum powder price is generally lower than titanium metal powder price, but applications differ significantly.
Similarly, tungsten powder (wolfram powder) offers extreme density and heat resistance. Options include pure tungsten powder, spherical tungsten powder, and tungsten carbide powder for cutting tools. Tungsten powder price per kg can rival or exceed titanium in ultra-fine grades. Global players like Global Tungsten & Powders Corporation supply fused tungsten carbide powder and tungsten disulfide powder (ws2 powder) worldwide.
7. Safety and Handling
Titanium dust can be flammable or even pyrophoric in fine forms—especially under dry, oxygen-rich conditions. Always store titanium powder in sealed, inert environments. Unlike tio2 powder (which is generally safe in cosmetics), metallic titanium powder requires industrial safety protocols.
8. Conclusion
From life-saving implants to hypersonic aircraft, titanium powder is a cornerstone of advanced engineering. Whether you’re sourcing ti64 powder for aerospace prototypes or comparing titanium powder cost against molybdenum or tungsten alternatives, knowing the nuances of grade, form, and application ensures smart investment. As additive manufacturing scales globally, access to reliable titanium powder suppliers will only grow more critical.
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