1. Introduction
Just 24 hours ago, the U.S. Department of Commerce announced new export controls on certain high-purity metal powders, including titanium powder, citing national security concerns. This move has sent ripples through the additive manufacturing and aerospace sectors, highlighting how critical titanium powder has become in advanced industries. Whether you’re an engineer, a procurement specialist, or simply curious about advanced materials, understanding titanium powder is more relevant than ever.

Titanium powder—often referred to as ti powder—isn’t your average industrial material. Lightweight yet incredibly strong, it’s revolutionizing everything from jet engines to medical implants. But with so many variants like pure titanium powder, ti6al4v powder (also called ti64 powder), and even specialty forms like titanium nitride powder or titanium carbide powder, it’s easy to get overwhelmed. Let’s break it all down.
2. What Is Titanium Powder?
Titanium powder is a fine particulate form of titanium metal, produced through various methods such as gas atomization, plasma rotating electrode process (PREP), or the hydride-dehydride (HDH) method. Unlike bulk titanium, which is dense and hard to machine, titanium powder enables complex geometries—especially in additive manufacturing.
Common types include spherical titanium powder (ideal for 3D printing due to flowability), HDH titanium powder (irregular shape, lower cost), and nano-scale variants like titanium nanopowder or tio2 nano powder. Note: tio2 powder (titanium dioxide) is chemically different—it’s an oxide used in sunscreens and paints, not structural applications.
3. Key Types and Alloys
Not all titanium powders are created equal. Here’s a quick guide:
- Pure titanium powder: Used in chemical processing and biomedical devices where corrosion resistance matters.
- Ti6Al4V powder (Ti64): The most widely used titanium alloy powder, especially in aerospace and medical 3D printing.
- Titanium alloy powder: Includes grades like Ti-5Al-2.5Sn or custom blends for high-temp performance.
- Specialty powders: Titanium diboride powder (TiB2 powder), titanium boride powder, and titanium nitride powder serve niche roles in cutting tools and wear-resistant coatings.
Also worth noting: titanium flash powder and burnt titanium powder coat are pyrotechnic or surface treatment terms—not standard industrial materials.

4. Titanium Powder for 3D Printing
Additive manufacturing has driven massive demand for titanium powder. Spherical, gas atomized titanium powder ensures smooth layer deposition in laser powder bed fusion (LPBF) machines.
When people search for ‘titanium powder for 3d printing price’ or ‘3d printing titanium powder price,’ they’re usually comparing costs for Ti64 versus pure grades. As of mid-2024, titanium powder for 3d printing typically ranges from $300 to $800 per kg, depending on purity, particle size distribution, and supplier certifications.
Reputable titanium powder suppliers often provide certificates of analysis and traceability—critical for aerospace or medical use.
5. Pricing and Market Trends
The titanium powder price per kg varies widely. Pure titanium powder might start around $250/kg, while high-spec Ti6Al4V powder can exceed $700/kg. Factors influencing titanium metal powder price include raw material costs (like titanium sponge), production method, and global supply chain dynamics.
If you’re looking to buy titanium powder, always clarify whether you need HDH (cheaper, less spherical) or gas atomized (premium, better for AM). Also, watch out for misleading terms—’titanium dust’ isn’t a commercial product and may refer to hazardous byproducts.
6. Safety and Handling

Fine titanium powder can be pyrophoric—meaning it may ignite spontaneously in air under certain conditions. Proper storage in inert atmospheres and adherence to OSHA guidelines are essential. Never confuse structural titanium powder with tio2 powder, which is generally safe in consumer products like sunscreen or food (though nano-form debates continue).
7. Related Metal Powders: Molybdenum and Tungsten
While titanium dominates lightweight applications, molybdenum powder and tungsten powder serve high-density, high-temp niches.
Molybdenum metal powder (moly powder) is used in furnace parts and electronics. Variants include molybdenum disulfide powder (MoS2 powder)—a dry lubricant—and ferro molybdenum powder for steelmaking. MoS2 powder price typically ranges $50–$150/kg depending on purity.
Tungsten powder (wolfram powder) is among the densest metal powders (density ~19.3 g/cm³). Used in radiation shielding, filaments, and tungsten carbide powder for cutting tools. Global Tungsten & Powders Corporation and other suppliers offer spherical tungsten powder for specialized AM applications.
8. Where to Buy and What to Watch For
When you search ‘titanium powder for sale’ or ‘buy titanium powder,’ prioritize certified suppliers with ISO standards. Beware of unusually low ‘titanium powder cost’ quotes—they may indicate recycled or contaminated material.
Similarly, for molybdenum powder suppliers or tungsten powder suppliers, verify technical specs like oxygen content, particle size (e.g., D50), and morphology. International titanium powder markets are tightening, so lead times may extend.
9. Emerging Uses and Innovations
Beyond aerospace and medical, researchers are exploring titanium coated diamond powder for thermal management and tih2 powder as a hydrogen storage medium. Burnt titanium powder coat remains a misnomer—powder coating on titanium substrates is possible but requires special pretreatment.
10. Conclusion
Titanium powder is far more than just ground-up metal—it’s a gateway to next-gen manufacturing. From life-saving implants made with ti6al4v powder to ultra-strong components built via titanium powder additive manufacturing, its impact is profound. While prices remain high, ongoing advances in recycling and production efficiency could make it more accessible. Whether you’re evaluating titanium powder uses or comparing it to alternatives like molybdenum or tungsten powders, staying informed is your best tool.
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