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Titanium Powder: A Complete Guide to Types, Uses, Pricing, and Suppliers

1. Introduction

In the past 48 hours, additive manufacturing leaders have announced expanded production capacity for spherical titanium powder to meet surging demand in aerospace and medical implant sectors—a timely reminder of how critical titanium powder has become in high-tech industries. As 3D printing scales globally, understanding what titanium powder is, how it’s made, and where to source it matters more than ever.

Spherical titanium powder for additive manufacturing
Spherical titanium powder for additive manufacturing

Titanium powder—often referred to as Ti powder—is a fine particulate form of titanium metal used across aerospace, biomedical, defense, and chemical processing applications. Unlike bulk titanium, which is strong but expensive to machine, titanium powder enables near-net-shape manufacturing through techniques like additive manufacturing (3D printing), metal injection molding, and powder metallurgy.

2. What Is Titanium Powder?

Titanium powder is produced through several methods, including gas atomization, plasma rotating electrode process (PREP), and the hydride-dehydride (HDH) technique. Gas atomized titanium powder yields spherical particles ideal for 3D printing, while HDH titanium powder tends to be irregular and better suited for pressing and sintering.

Carbon fiber sheet used in automotive chassis components for lightweight strength
Carbon fiber sheet used in automotive chassis components for lightweight strength

Common variants include pure titanium powder (Grade 1 or 2), titanium alloy powder like Ti6Al4V (also known as Ti64 powder), and specialty compounds such as titanium nitride powder, titanium carbide powder, and titanium diboride powder (TiB2). Note that TiO2 powder (titanium dioxide) is chemically distinct—it’s an oxide used in pigments and sunscreens, not structural metal applications.

3. Key Applications of Titanium Powder

Molybdenum alloy powder for high-temperature applications
Molybdenum alloy powder for high-temperature applications

The uses of titanium powder span multiple high-value industries:

  • Titanium powder for 3D printing is revolutionizing aerospace component manufacturing, allowing complex geometries with minimal waste.
  • In the medical field, biocompatible Ti6Al4V powder creates custom hip implants and dental fixtures.
  • Titanium metal powder also serves in pyrotechnics (e.g., titanium flash powder), though this requires extreme caution due to flammability risks.
  • Advanced ceramics leverage titanium boride powder and titanium carbide powder for wear-resistant coatings.
  • Research into titanium nanopowder and TiO2 nano powder explores applications in catalysis and energy storage.

It’s important to distinguish titanium dust—which poses inhalation and explosion hazards—from engineered powders designed for controlled industrial use.

4. Pricing and Market Trends

Titanium powder price varies widely based on purity, particle size, morphology, and alloy composition. As of mid-2024, titanium powder price per kg ranges from $80 to over $300. Factors influencing cost include:

  • Spherical vs. irregular shape (spherical titanium powder commands premium pricing)
  • Alloy type (Ti6Al4V powder price is typically higher than pure titanium powder)
  • Production method (gas atomized titanium powder costs more than HDH)
  • Order volume and supplier location (international titanium powder markets show regional price differences)

For those looking to buy titanium powder, expect to pay more for certified grades used in aerospace or medical additive manufacturing. The titanium powder for 3D printing price often exceeds $200/kg due to stringent quality controls.

5. Major Suppliers and Procurement Tips

Reputable titanium powder suppliers include global players like Allegheny Technologies, VSMPO-AVISMA, and Carpenter Technology. When sourcing, consider certifications (ASTM, ISO), particle size distribution, oxygen content, and flowability—especially for titanium powder additive manufacturing.

Always verify whether you need pure titanium powder or a specific alloy like Ti64 powder. Also, clarify if your application requires spherical morphology; non-spherical HDH powder won’t work well in laser powder bed fusion systems.

Avoid confusion with unrelated products like burnt titanium powder coat (a surface finish) or titanium coated diamond powder (used in polishing). Similarly, titanium dioxide powder (TiO2) should not be substituted for metallic Ti powder.

6. Related Industrial Metal Powders

While titanium dominates lightweight, high-strength applications, other metal powders serve complementary roles:

  • Molybdenum powder (moly powder) and its derivatives—molybdenum disulfide powder (MoS2 powder), molybdenum carbide powder, and TZM powder—are valued for high-temperature stability.
  • Tungsten powder (wolfram powder), especially spherical tungsten powder and tungsten carbide powder, offers extreme density and wear resistance. Global Tungsten & Powders Corporation is a key supplier.

These materials—molybdenum metal powder, tungsten metal powder, and their compounds—are often used alongside titanium in tooling, electronics, and armor systems. However, their properties, handling requirements, and pricing (e.g., tungsten powder price per kg vs. titanium metal powder price) differ significantly.

7. Safety and Handling Considerations

Titanium powder is classified as combustible. Fine titanium dust can ignite spontaneously in air, especially when dry and dispersed. Always store in inert atmospheres, avoid sparks, and follow OSHA/NFPA guidelines. Never confuse reactive titanium metal powder with stable TiO2 powder used in food or cosmetics.

8. Conclusion

From enabling next-gen jet engines to life-saving implants, titanium powder is a cornerstone of modern advanced manufacturing. Whether you’re evaluating titanium powder for sale, comparing titanium powder cost against alternatives, or exploring titanium powder uses in R&D, understanding its types, safety profile, and market dynamics is essential. As additive manufacturing grows, so too will demand for high-quality, consistently engineered titanium alloy powder like Ti6Al4V—and the suppliers who deliver it reliably.

Our Website founded on October 17, 2012, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials such as Titanium. Our products includes but not limited to Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, etc. If you are interested, please feel free to contact us.

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