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How Much Does Titanium Powder Cost, and What Drives Its Price in Additive Manufacturing?

1. Introduction

Just 24 hours ago, a major aerospace manufacturer announced a strategic partnership with an international titanium powder supplier to secure long-term access to spherical Ti6Al4V powder for jet engine components—highlighting just how critical and volatile the titanium powder market has become. With additive manufacturing (AM) reshaping industries from medical implants to defense, understanding what drives titanium powder cost is more important than ever.

Molybdenum disulfide powder for high-performance aerospace applications
Molybdenum disulfide powder for high-performance aerospace applications

Whether you’re looking to buy titanium powder for prototyping, scale production, or research, prices can swing dramatically based on composition, morphology, and processing method. In this deep dive, we’ll unpack the nuances behind titanium powder price per kg, compare key variants like gas atomized vs. HDH powders, and clarify why titanium powder for 3d printing often costs significantly more than standard titanium dust.

2. Types of Titanium Powder and Their Production Methods

Not all titanium powder is created equal. The two dominant production techniques are gas atomization and the hydride-dehydride (HDH) process—and they yield vastly different products.

Gas atomized titanium powder produces highly spherical particles ideal for smooth powder flow in laser-based 3D printers. This spherical titanium powder is essential for consistent layer deposition in titanium powder additive manufacturing, making it the go-to for high-end aerospace and biomedical uses. However, the energy-intensive process pushes up the titanium powder for 3d printing price.

In contrast, HDH titanium powder is irregularly shaped, cheaper to produce, and commonly used in pressing-and-sintering applications. While it’s less suitable for AM, it’s widely used in metallurgy and chemical industries. Pure titanium powder made via HDH may cost half as much as its gas-atomized counterpart.

3. Key Grades: From Pure Ti to Advanced Alloys

When you search to buy titanium powder, you’ll encounter several common grades:

High-purity titanium dioxide powder for advanced applications
High-purity titanium dioxide powder for advanced applications
  • Pure titanium powder (Grade 1 or 2): Used in corrosion-resistant coatings and some biomedical applications.
  • Ti6Al4v powder (also called Ti64 powder): The most popular titanium alloy powder, prized for its strength-to-weight ratio and biocompatibility. Ti6al4v powder price typically ranges from $300 to $800 per kg, depending on certification and particle size distribution.
  • Titanium nitride powder and titanium carbide powder: Not metallic but ceramic—used in cutting tools and wear-resistant coatings.
  • Tib2 powder (titanium diboride powder) and titanium boride powder: Ultra-hard materials for composites and armor systems. Titanium diboride price can exceed $1,000/kg due to niche demand and synthesis complexity.

Specialty forms like tih2 powder (titanium hydride) serve as foaming agents or precursors, while titanium flash powder—highly reactive—is used in pyrotechnics, not industrial AM.

4. What Really Drives Titanium Powder Price?

Several factors influence titanium metal powder price:

  • Purity: Oxygen and nitrogen content must be tightly controlled, especially for aerospace. Even 0.1% excess oxygen can disqualify a batch.
  • Particle size and distribution: AM-grade powders require tight control (e.g., 15–45 µm). Finer or broader distributions lower usability and price.
  • Sphericity: Spherical titanium powder commands premium pricing due to superior flowability.
  • Certification: Powders meeting ASTM F3049 or AMS7001 standards cost more but are mandatory for regulated sectors.
  • Volume and supplier: International titanium powder suppliers like AP&C, Carpenter Additive, or VSMPO-AVISMA dominate the market. Bulk orders reduce titanium powder cost per kg, but small-batch titanium powder for sale may exceed $1,000/kg.

As of mid-2024, average titanium powder price per kg ranges from $150 (HDH, non-AM grade) to $900+ (certified spherical Ti64 for aerospace). Meanwhile, tio2 powder (titanium dioxide) and tio2 nano powder are entirely different—used in sunscreens and pigments, not metal AM.

5. Titanium vs. Other Refractory Metal Powders

Molybdenum powder for high-temperature applications
Molybdenum powder for high-temperature applications

While titanium dominates lightweight AM, it shares the advanced powder stage with molybdenum and tungsten families.

Molybdenum powder (moly powder)—including molybdenum metal powder, molybdenum disulfide powder (mos2 powder), and tzm powder—is valued for high-temperature stability. Molybdenum powder price hovers around $50–$150/kg, far below titanium, but mos2 powder uses span lubricants to semiconductors.

Tungsten powder (wolfram powder), especially spherical tungsten powder and tungsten carbide powder, offers extreme density and hardness. Tungsten powder price per kg ranges from $30 to $200, with fused tungsten carbide powder used in mining tools. Global Tungsten & Powders Corporation remains a key player in this space.

Unlike titanium, neither molybdenum nor tungsten is commonly used in biocompatible implants—but their powder forms are crucial in electronics, defense, and wear parts. Dry moly powder and tungsten sharpening powder serve niche mechanical roles, while tungsten disulfide powder (ws2 powder) competes with mos2 as a dry lubricant.

6. Where to Buy and What to Watch For

Reputable titanium powder suppliers provide certificates of analysis, particle size reports, and safety data. Beware of vague listings for ‘titanium powder for sale’ without specs—some may mislabel tio2 powder as metallic ti powder.

Also note: burnt titanium powder coat residue or titanium coated diamond powder are surface treatment byproducts, not feedstock for AM. And while titanium dust is flammable, proper handling mitigates risks in industrial settings.

For those exploring alternatives, remember that titanium nanopowder and titanium diboride powder serve specialized R&D roles—not mainstream printing.

7. Conclusion

Titanium powder cost isn’t just about the raw metal—it’s a function of engineering precision, application demands, and global supply dynamics. Whether you need ti6al4v powder for life-saving implants or pure titanium powder for research, understanding the differences between gas atomized, HDH, and specialty compounds ensures you get value without compromising performance. As additive manufacturing scales, expect both innovation and volatility in the titanium powder price landscape.

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