1. Introduction
In a major development just 24 hours ago, the U.S. Department of Commerce announced new export controls on high-purity titanium powder used in aerospace and defense additive manufacturing, citing national security concerns. This move has sent ripples through the global supply chain and sparked renewed interest in titanium powder sourcing, pricing, and alternatives.

Whether you’re an engineer, researcher, or procurement specialist, understanding titanium powder—its varieties, applications, and market dynamics—is more critical than ever. From pure titanium powder to advanced alloys like ti6al4v powder, this versatile material powers innovations across industries.
2. What Is Titanium Powder?
Titanium powder refers to finely divided particles of titanium metal or its compounds. Unlike bulk titanium, which is known for its strength-to-weight ratio and corrosion resistance, titanium powder unlocks unique capabilities—especially in additive manufacturing, metallurgy, and specialty coatings.
It’s important to distinguish between different forms:
- Pure titanium powder: Elemental Ti with high purity (often >99%).
- Titanium alloy powder: Blends like ti64 powder (Ti-6Al-4V), the most common aerospace alloy.
- Compound powders: Including tio2 powder (titanium dioxide), titanium nitride powder, titanium carbide powder, and tib2 powder (titanium diboride).
Note: ‘Titanium dust’ typically refers to irregular, non-spherical particles generated as byproducts, while engineered powders like spherical titanium powder are designed for specific processes.
3. How Is Titanium Powder Made?
Two dominant methods dominate commercial production:
3.1. HDH (Hydride-Dehydride) Process
The HDH titanium powder method involves hydrogenating titanium sponge to form tih2 powder, then crushing and dehydrogenating it. This yields angular, cost-effective powder ideal for pressing and sintering—but less suited for 3D printing due to poor flowability.

3.2. Gas Atomization
Gas atomized titanium powder is created by melting titanium and disintegrating the stream with inert gas, forming near-perfect spheres. This spherical titanium powder is essential for high-quality titanium powder additive manufacturing, offering excellent flow and packing density.
Other niche forms include titanium flash powder (pyrotechnic mixtures) and burnt titanium powder coat residues—but these are not standard industrial materials.
4. Key Applications of Titanium Powder
4.1. Additive Manufacturing (3D Printing)
Titanium powder for 3d printing is one of the fastest-growing segments. Aerospace, medical implants, and high-performance automotive parts rely on ti6al4v powder for its biocompatibility and strength. The demand has driven innovations in powder recycling and quality control.
4.2. Metallurgy & Alloys
Titanium metal powder is used as an additive in steelmaking and superalloys to refine grain structure and enhance properties. Ferro-titanium blends are common, but pure additions are rising.
4.3. Ceramics & Coatings

Titanium carbide powder and titanium nitride powder serve as hard, wear-resistant coatings. Meanwhile, tio2 nano powder is widely used in sunscreens, paints, and photocatalysts—not to be confused with metallic ti powder.
Specialty composites like titanium coated diamond powder or titanium diboride powder find use in cutting tools and armor systems.
5. Pricing and Market Trends
Titanium powder price varies dramatically based on type, purity, morphology, and volume.
- Pure titanium powder price per kg: $80–$150
- Ti6al4v powder price: $150–$300/kg
- 3d printing titanium powder price: Premium due to spherical shape and strict specs
Factors influencing titanium powder cost include raw material (titanium sponge) prices, processing complexity, and geopolitical constraints. Recent export restrictions may push titanium metal powder price upward in Q3 2024.
For comparison, related advanced powders like molybdenum powder and tungsten powder also see volatile pricing—molybdenum disulfide powder uses in lubrication, while tungsten carbide powder price per kg can exceed $50 for fine grades.
6. Where to Buy Titanium Powder
Reputable titanium powder suppliers include international titanium powder producers like VSMPO-AVISMA, Carpenter Additive, and AP&C (a GE Additive company). Many offer titanium powder for sale in various grades—from hdh titanium powder for sintering to gas atomized spherical powder for AM.
When you buy titanium powder, verify certifications (AMS, ASTM), particle size distribution, oxygen content, and flow characteristics—especially for titanium powder for 3d printing.
Beware of misleading listings: ‘titanium dioxide powder’ (tio2 powder) is chemically distinct from metallic ti powder and unsuitable for metal printing or structural uses.
7. Related Advanced Metal Powders
While titanium dominates lightweight AM, other refractory metal powders play crucial roles:
- Molybdenum powder (moly powder): Used in high-temp furnaces; molybdenum disulfide powder for sale as dry lubricant.
- Tungsten powder: Extremely dense (19.3 g/cm³); tungsten metal powder price reflects its rarity. Spherical tungsten powder is emerging in radiation shielding.
Suppliers often cross-stock materials—global tungsten and powder companies may also handle molybdenum graphite powder or fused tungsten carbide powder for thermal spray applications.
8. Conclusion
Titanium powder is far more than just ground metal—it’s a gateway to next-gen manufacturing, especially in aerospace and biomedical fields. With evolving regulations and rising demand for titanium powder additive manufacturing, staying informed on types like ti64 powder, pricing (titanium powder price per kg), and trusted titanium powder suppliers is essential. Whether you need pure titanium powder or compound variants like titanium diboride price-sensitive grades, always match the material to your application’s technical requirements.
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