1. Introduction
Just 24 hours ago, NASA announced a breakthrough in its Mars habitat prototyping program—using titanium powder for 3D printing structural components that must withstand extreme temperature swings and radiation. This real-world milestone underscores how titanium powder has moved from lab curiosity to mission-critical material in high-stakes industries.

Titanium powder isn’t your average metal dust. Its unique blend of strength, lightness, and biocompatibility makes it ideal for advanced manufacturing—especially in additive processes where precision and performance are non-negotiable.
2. Why Titanium Powder Dominates Advanced 3D Printing
2.1. The Rise of Titanium Powder for 3D Printing
Additive manufacturing demands powders that flow smoothly, pack densely, and melt predictably. Spherical titanium powder—often gas atomized—meets these criteria better than irregular HDH (hydride-dehydride) forms. That’s why titanium powder for 3D printing is now standard in aerospace brackets, jet engine parts, and custom orthopedic implants.
The most widely used variant? Ti6Al4V powder (also called Ti64 powder), a titanium alloy powder offering excellent strength-to-weight ratio and corrosion resistance. Pure titanium powder is also gaining traction in biomedical applications due to its superior biocompatibility.
2.2. Pricing and Sourcing Realities

Wondering about titanium powder price per kg? It varies widely based on purity, particle size, and morphology. As of mid-2024, titanium metal powder price ranges from $150 to $400/kg, while Ti6Al4V powder price can hit $300–$500/kg for aerospace-grade spherical powder.
If you’re looking to buy titanium powder, reputable titanium powder suppliers like AP&C (a GE Additive company), TLS Technik, or international titanium powder vendors offer certified batches. Always confirm whether it’s gas atomized titanium powder or HDH titanium powder—flowability matters in printing.
3. Beyond Ti64: Specialty Titanium Powders in Niche Applications
3.1. Titanium Nitride and Carbide Powders
While titanium metal powder dominates structural printing, titanium nitride powder and titanium carbide powder serve as hard coatings or reinforcement phases in metal matrix composites. These ultra-hard ceramics enhance wear resistance in cutting tools and engine components.
Similarly, titanium diboride powder (TiB2 powder) and titanium boride powder are used in high-temperature ceramics and neutron absorbers—though they’re not typically used in 3D printing.

3.2. Nano and Composite Variants
Emerging applications include TiO2 nano powder for photocatalytic coatings and titanium coated diamond powder for thermal management in electronics. Burnt titanium powder coat finishes are also gaining popularity in luxury consumer goods for their iridescent hues.
Note: Titanium flash powder and TiH2 powder are pyrophoric and used in pyrotechnics—not additive manufacturing. Always verify application suitability before purchasing titanium powder for sale.
4. How Titanium Compares to Molybdenum and Tungsten Powders
4.1. Molybdenum Powder in High-Temp Printing
Molybdenum powder (or moly powder) excels where extreme heat resistance is needed—think rocket nozzles or furnace parts. Molybdenum metal powder, especially TZM powder (titanium-zirconium-molybdenum alloy), offers high creep resistance above 1,000°C.
Common variants include molybdenum disulfide powder (MoS2 powder), used as a dry lubricant, and molybdenum carbide powder for wear-resistant coatings. Molybdenum powder price typically runs $50–$150/kg, making it more affordable than titanium but denser and harder to process.
4.2. Tungsten Powder for Density-Critical Parts
Tungsten powder—especially spherical tungsten powder—is prized for its unmatched density (19.25 g/cm³). Used in radiation shielding, kinetic penetrators, and counterweights, tungsten metal powder is far heavier than titanium but brittle at room temperature.
Tungsten carbide powder suppliers often serve the mining and oil industries. Tungsten powder price per kg ranges from $30 to $100, though fused tungsten carbide powder can cost more. Global Tungsten & Powders Corporation remains a key player in this space.
5. Practical Considerations When Buying Titanium Powder
- Always specify particle size distribution (e.g., 15–45 µm for laser powder bed fusion).
- Confirm oxygen content—lower is better for ductility.
- Compare titanium powder cost vs. performance needs; cheaper HDH powder may suffice for non-critical parts.
- Beware of titanium dust hazards: fine powders can be flammable—handle with inert atmosphere protocols.
6. Conclusion
Titanium powder—especially in spherical, gas-atomized form—is reshaping what’s possible in aerospace, medical, and defense manufacturing. While titanium powder price per kg remains high, its performance justifies the cost in mission-critical applications. As 3D printing scales, expect more competition among titanium powder suppliers, potentially lowering titanium powder additive manufacturing costs. For now, whether you’re sourcing Ti64 powder or exploring titanium nanopowder, understanding your application’s exact needs is key to smart procurement.
Our Website founded on October 17, 2012, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials such as Titanium. Our products includes but not limited to Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, etc. If you are interested, please feel free to contact us.
